Custom Foam Inserts Serving San Antonio

Shark-Co Manufacturing: Your Solution for Custom Foam Inserts in San Antonio

Reimagine how you protect, store, and transport your products with the industry-leading, state-of-the-art custom foam inserts serving San Antonio by Shark-Co Manufacturing. Based in Lebanon, Indiana, our commitment to premium quality foam inserts has made us a trusted partner for various industries in San Antonio.

We’re not just another foam inserts manufacturer. Shark-Co is a story of innovation, entrepreneurship, and relentless commitment to customer satisfaction. Since our humble beginnings in 2016 with a single CNC milling machine, we’ve expanded our operations, delivering unparalleled custom foam solutions locally and to the bustling industries of San Antonio. We are women-owned, veteran-employed, and family-led, with a young inspiration, Piper Sharkey, proving that success has no age limit.

Harness the Power of Custom Foam Inserts with Us

Custom foam inserts from Shark-Co aren’t just about storage and transportation. They are a game-changer in tool organization and efficiency across numerous settings:

  • Aerospace and Military Applications: Our custom foam inserts play an instrumental role in preventing foreign object damage (FOD). They ensure all tools are meticulously accounted for during repairs, equipping armorers in aerospace and military environments.
  • Automotive or Racing Shops: Efficiency and safety are paramount in fast-paced automotive workshops. Our custom foam inserts, as mechanic case organizers or toolbox organizers, are designed to streamline operations and boost safety in these settings.
  • Ambulances and Medical Environments: Medical tools and equipment require safe and secure storage. Our custom foam inserts are expertly designed to fit any case, container, or drawer, offering a reliable solution for ambulances and healthcare facilities.
  • Manufacturing Settings: Staying organized is key to productivity and safety. Whether you’re storing small parts or extensive tools, our custom foam inserts ensure everything is in its proper place, ready when needed.

Experience Our Premium Custom Foam Inserts

Discover how our custom foam inserts can revolutionize your tool organization with features above and beyond the industry standard. Our inserts aren’t just about providing a protective layer for your tools and equipment. They’re designed to enhance functionality, improve efficiency, and elevate your operations to a new level of excellence. Here’s how:

  • Tailored Fit: Each foam insert is meticulously crafted to match your tools’ unique shapes and sizes, ensuring a secure and reliable fit every time.
  • Non-slip Surfaces: We design our foam inserts with non-slip surfaces to prevent your tools from shifting during transportation or storage.
  • Varying Foam Depths: Our inserts can accommodate tools of all shapes and sizes, thanks to the varying depths we can create in the foam.
  • Resilient Foam: Our proprietary foam isn’t just durable; it helps keep your tools clean by resisting dust, grime, and other contaminants.
  • Grip Slots for Easy Removal: Need to remove a tool quickly? Our inserts feature grip slots for easy tool removal, increasing your operation’s efficiency.
  • Contrasting Two-Toned Foam Shadow Boarding: Our custom foam inserts utilize two-toned foam shadow boarding that lets you easily see each tool and its designated spot. If a tool is missing, you’ll instantly notice it, helping you maintain accurate inventory.
  • Foam Kitting for Large Tool Sets: Managing an extensive collection of tools becomes effortless with our foam kitting service. Keep control of your tools, and organize your workspace for enhanced performance.

Our Custom Foam Inserts Offer Rugged Resistance

When it comes to safeguarding your valuable tools and equipment, compromise is not an option. Our custom foam inserts, made with our proprietary cross-linked and closed-cell polyethylene foam, provide unparalleled resistance to various elements, combining softness with rugged resilience.

Manufactured right here in the USA and meeting all federal specifications, our foam inserts demonstrate resistance to:

  • Fire & Water
  • Mildew
  • Odors, Stains, & Tears
  • Harsh chemicals and lubricants

Despite their density, our foam inserts remain lightweight, designed to withstand the rigors of any work environment. We offer a spectrum of foam weights, from 2 lbs to 6 lbs, providing a wide array of storage and safety capabilities. This ensures optimal protection for your individual assets, regardless of size or weight.

Our Custom Foam Inserts Are Crafted to Your Specifications

At Shark-Co, we believe in delivering products that resonate with your unique needs and specifications. We strive to provide custom foam inserts that transcend standard designs and offer transformative benefits to your shipping process. Here’s how our customization process stands out:

Precise Size: 

Our capabilities extend up to crafting foam inserts measuring 72 inches in length by 48 inches in width, with up to 4 inches of solid bun stock thickness. Our foam can be layered for more oversized items with varying depths to provide the necessary cushioning.

Accurate Fit: 

Each part is meticulously scanned with 3D imaging and drafted to its exact shape from multiple perspectives. This attention to detail ensures a perfect fit every time. We also designed contoured edges and added grip slots for easy access and removal of tools.

Color Options: 

Choose from our standard color palette (red, blue, gray, yellow, charcoal, black, and white) for immediate production. We offer an expansive color palette if you want to match your brand colors or want a custom color combination. Please note particular color and quantity limitations may apply, and choosing custom colors can add to the lead time.


We can match up to 1300 Pantone colors for custom branding, allowing your foam inserts to align seamlessly with your brand identity.

Extra Features: 

We offer laser-etched inventory control codes, identification tags, and machine-routed customer logos to enhance your organization and branding further.

Reap the Rewards of Our Superior Performance

Shark-Co’s custom foam inserts aren’t just tools of an organization; they are instruments of unparalleled performance that impact a myriad of markets and applications. We understand the diverse requirements of each industry and create custom protective packaging and material-handling solutions to meet those demands.

Our design expertise, material quality, and advanced manufacturing processes shape each custom foam insert. These solutions are more than just foam pieces; they are thoughtfully crafted elements tailored to enhance your unique application. Enjoy a transformative experience in tool organization and protective packaging with our custom foam inserts serving San Antonio. Empower your operations with our superior performance today.

FAQs On Our Custom Foam Inserts

Q: Can I get custom foam inserts for storage solutions like Pelican, camera, or gun cases?

A: Yes, we offer custom foam inserts for various storage solutions, including but not limited to Pelican, camera, and gun cases. We partner closely with trusted manufacturers to create customized foam inserts, ensuring your valuables get the perfect fit and the best protection. The custom foam inserts can be designed according to the specific dimensions and requirements of different cases and the equipment they house, offering a versatile and reliable solution for diverse storage needs.

Q: How can I clean and maintain my custom foam insert to extend its lifespan?

A: For cleaning and maintaining your custom foam insert, use a vacuum cleaner with a brush attachment to remove dust and debris gently. For stubborn dirt or stains, a damp cloth with mild soap and water can cleanse the foam’s surface. Avoid harsh chemicals, as they might deteriorate the foam. To extend the life of your foam insert, avoid direct sunlight and extreme temperatures and regularly check for signs of wear or damage.

Q: What is the delivery time for custom foam inserts after placing an order?

A: The production timeline for custom foam inserts can differ based on the design complexity and our current workload. However, your custom foam insert should generally be ready for dispatch within 2-3 weeks after the design is finalized. We will share a projected delivery date once you’ve placed your order.

Q: How do I choose the right size and design for my custom foam insert?

A: We assist you in deciding the perfect size and design for your custom foam insert. We provide a grid to arrange your tools, corresponding to the toolbox, drawer, or kit. You are required to share the length, width, and height of your area of need. Our design team will then collaborate with you to design a personalized layout that fits perfectly in your storage area and organizes your tools efficiently.

Elevate Your Efficiency with Our Custom Foam Inserts Today!

Looking to take your organization to the next level? Yearning for a clutter-free workspace where every tool has a place? Your search ends here. With Shark-Co’s Custom Foam Inserts Serving San Antonio, you gain control over your storage solutions and breathe life into your productivity.

Experience the perfect combination of design, materials, and process expertise we bring to the table, all aimed at ensuring your tools are stored, protected, and easily accessible.



For all inquiries, please call us at 317-670-6397. We’re eager to answer your questions and discuss your custom foam insert needs.


If you prefer email, drop us a line at Our dedicated team will respond promptly.


Or, if you’re in the neighborhood, swing by our location at:

Shark-Co Manufacturing

1231 Indianapolis Avenue

Lebanon, IN 46052

Don’t wait! Connect with us today, and let’s bring your unique storage vision to life! 

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