From First Contact to Final Cut—Here’s How We Work
The Foam Journey
What We Customize
What Goes Into a Shark-Co Solution
Our foam inserts aren’t pulled from a shelf—they’re built around your gear, your layout, and your goals. Here’s what may be included in your custom solution:
Tool Scanning & Layout Design
Using clear photos we design precise, custom layouts—because an organized space starts with an accurate cut.
Multi-Layer Inserts
Stack your foam to fit more gear, create modular storage, or separate tools by function with labeled, pull-apart layers.
Branding & Etching
Laser-etch your logo, part numbers, or tool names directly into the foam for instant recognition and professional polish.
Color Coding
Use two-tone or layered foam to highlight missing items, group by task, or distinguish tools between departments or users.
Special Cutouts
Add cavities for instructions, battery chargers, cleaning tools, or other accessories that usually get overlooked.
Case & Drawer Integration
Custom inserts that fit perfectly, protect your gear, and keep every item in place.
Our Process
How It Works
We keep it simple so you can focus on your job—not figuring out ours.
Consultation
Tell us what you need. We’ll talk through your gear, goals, case/drawer sizes, and environment.
Layout Design
Send us your tools (or scans/photos), and we’ll map everything out in a digital proof for review.
Foam Selection
We help you choose the right foam material, color, and finish for your application.
Production
Once approved, your insert is cut to spec using high-precision CNC equipment.
Delivery
Your foam arrives ready to drop into place—no trimming, no adjusting, no hassle.
Real Results. Real Use Cases.
We’ve worked with race teams, aerospace contractors, military units, law enforcement, field techs, and manufacturers nationwide. Each project solves a unique challenge—but they all share one thing: foam that performs under pressure.
Race Team Pit Kits
Designed layered inserts for rapid access to sockets and wrenches between laps.
Field Service Tool Cases
Built foam for mobile hard cases, reducing lost tools and improving technician response time.
Tactical Deployment Foam
Created secure cutouts for firearms and gear, reducing rattling and speeding up mission readiness.
Demo & Sales Packaging
Produced branded foam kits that turned heads and closed deals at trade shows.
Years of Experience
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Custom Foam Projects Delivered
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Satisfied Clients
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Trusted by Teams Who Can't Afford Disorganization
"Our experience with Shark-co Manufacturing has been exceptional. As a family-owned small business, their attention to detail and personalized service makes them our top choice for customized kitting projects."
